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Monday, April 21, 2014

Deadbreak Insulating Cap


Deadbreak Insulating Cap

600 Amp 15/28 kV deadbreak interfaces

Raychem 600A deadbreak insulating cap is available in 15/28 kV class. The insulating cap is meant
to provide insulated protection for energized 15-28 kV deadbreak interfaces.

They are frequently used temporarily or permanently within padmount cabinets, underground vaults,
switchgear, transformers, and a variety of other apparatus. Typical applications include system
maintenance, circuit reconfiguration, and future expansion.

A fully shielded, submersible connection is offered, with conformance to IEEE Standard 386. These
insulating caps are therefore interchangeable with other manufacturers’ products that also comply
with this standard.
  • 15/28 kV, 600A ratings available
  • Includes a semiconducting EPDM insert for stress relief
  • High quality peroxide cured EPDM insulation
  • Provides insulated, fully shielded, submersible connection
  • Maintains ground potential on the cap’s surface when the drain wire is connected
    to a common ground
  • Compatible with 900A, all-copper circuits
  • Conforms to ANSI/IEEE Standard 386





Product Description and Ratings for Aluminum Deadbreak Insulating Cap:

Catalog Number: ELB-15/28-600-IC
Voltage Class: 15/28 kV
Max Rating Phase-to-Ground: 16 2 kV
Max Rating Phase-to-Phase: 28 kV
AC 1 minute withstand: 45 kV
DC 15 minute withstand: 88 kV
BIL and full wave crest: 140 kV
Minimum Corona Level: 21.5 kV (3pC)


 











HVES Heat-Shrinkable Live End Seals

HVES

Heat-Shrinkable Live End Seal for 1/C PILC and Poly or 3/C PILC Cable (15-25 kV)

TE Connectivity’s Raychem HVES heat-shrinkable live end seals insulate and seal the ends of
polymeric and PILC cables. These kits consist of heat-shrinkable tubings and a high-dielectric
strength, polymeric plug which overlap the conductor to provide excellent insulation. The outer
adhesive-lined rejacketing sleeve is designed to provide a positive environmental seal.

Once the HVES kit is installed, the cable can be re-energized Typical applications include the live
ending of spare cables for future use, isolating a failed cable length, and sectionalizing a cable circuit during system maintenance and repair, expansion, or testing.

Selection Information:


Common HVES End Seal Sizes for 1/C PILC/VCLC and 1/C Poly Rated for use at 15 kV
HVES-1521D supplied for a PILC/Poly Conductor Size ranging from #4-4/0 with a PILC Min.-Max. Insulation Diameter of 15-23 mm (A) and a Poly Min.-Max. of 17-27 mm (A). The kits installed length is 305 mm (L).

HVES-1522D supplied for a PILC/Poly Conductor Size ranging from 250-350 with a PILC Min.-Max. Insulation Diameter of 22-28 mm (A) and a Poly Min.-Max. of 23-33 mm (A). The kits installed length is 305 mm (L).

HVES-1523D supplied for a PILC/Poly Conductor Size ranging from 500-750 with a PILC Min.-Max. Insulation Diameter of 27-33 mm (A) and a Poly Min.-Max. of 28-41 mm (A). The kits installed length is 305 mm (L).

HVES-1524D supplied for a PILC/Poly Conductor Size ranging from 750-1000 with a PILC Min.-Max. Insulation Diameter of 30-38 mm (A) and a Poly Min.-Max. of 32-46 mm (A). The kits installed length is 305 mm (L).


Common HVES End Seal Sizes for 1/C PILC/VCLC and 1/C Poly Rated for use at 25 kV
HVES-2521D supplied for a PILC/Poly Conductor Size ranging from #1-250 with a PILC Min.-Max. Insulation Diameter of 22-32 mm (A) and a Poly Min.-Max. of 22-32 mm (A). The kits installed length is 533 mm (L).

HVES-2522D supplied for a PILC/Poly Conductor Size ranging from 350-500 with a PILC Min.-Max. Insulation Diameter of 29-38 mm (A) and a Poly Min.-Max. of 29-38 mm (A). The kits installed length is 584 mm (L)

HVES-2523D supplied for a PILC/Poly Conductor Size ranging from 750-1000 with a PILC Min.-Max. Insulation Diameter of 38-48 mm (A) and a Poly Min.-Max. of 38-48 mm (A). The kits installed length is 635 mm (L)




Common HVES End Seal Sizes for 3/C PILC/VCLC Rated for use at 15 kV
HVES-3-1591 supplied for a PILC Conductor Size ranging from #4-4/0 with a PILC Min.-Max. Insulation Diameter of 15-25 mm (A). The kits installed length is 686 mm (L).

HVES-3-1592 supplied for a PILC Conductor Size ranging from 250-350 with a PILC Min.-Max. Insulation Diameter of 22-28 mm (A). The kits installed length is 686 mm (L).

HVES-3-1593 supplied for a PILC Conductor Size ranging from 500-750 with a PILC Min.-Max. Insulation Diameter of 27-38 mm (A). The kits installed length is 686 mm (L).

HVES-3-1594 supplied for a PILC Conductor Size ranging from 750-1000 with a PILC Min.-Max. Insulation Diameter of 29-44 mm (A). The kits installed length is 686 mm (L).


Common HVES End Seal Sizes for 3/C PILC/VCLC Rated for use at 25 kV 
HVES-3-2591E supplied for a PILC Conductor Size ranging from #1-250 with a PILC Min.-Max. Insulation Diameter of 22-30 mm (A). The kits installed length is 711 mm (L).

HVES-3-2592E supplied for a PILC Conductor Size ranging from 350-500 with a PILC Min.-Max. Insulation Diameter of 28-36 mm (A). The kits installed length is 787 mm (L).

HVES-3-2593E supplied for a PILC Conductor Size ranging from 750-1000 with a PILC Min.-Max. Insulation Diameter of 38-43 mm (A). The kits installed length is 813 mm (L).

CSJA, Cold Shrinkable Joints

CSJA

In-line Cold Shrinkable Joints for all 1/C Shielded Power Cables (15-35 kV)

TE Connectivity’s Raychem introduces the “All-in-One” CSJA cold shrinkable joint for 15 kV through
35 kV. It is designed to splice tape shield, wire shield, LC shield, UniShield, JCN and flat strap
shielded cables.
  • This cable joint has a pre-expanded EPDM rejacketing sleeve and an integrated neutral sock. The
    “All-in-One” design is easy to install with minimal steps and short installation time.
  • A pre-expanded, single-piece silicone rubber joint body with high mechanical expansion capability
    allows a wide application range.
  • An ergonomically designed spiral holdout provides a smooth installation with low release forces.
  • Total length of the splice body on the holdout is 14 to 19 inches providing a compact design.
  • The silicone rubber body provides high dielectric strength, high tear strength, low tension set, and
    excellent low temperature recovery.
  • Integrated electrical stress control enhanced by factory molded stress cones and a Faraday cage.
  • Void filling stress relief mastics are not necessary.
  • Proven shield continuity concept which can also bridge concentric neutrals.
  • The joint accepts both mechanical and compression connectors.
  • When a ShearBolt connector is used, this is a totally crimpless system.
  • Meets IEEE-404 requirements for 15 kV through 35 kV.
  • Each silicone splice body is factory tested to include AC withstand and partial discharge in
    accordance with IEEE-404 production tests.




Ordering Information:
  1. Selections are based on the typical dimensions of 100% insulated cables, manufactured in
    accordance with AEIC standard Nominal insulation thickness (100%): 15 kV: 175 mils,
    25 kV:260 mils, 35 kV:345 mils.
  2. Select the appropriate CSJA number. Use the insulation OD, and jacket OD range as the final
    ordering criteria.
  3. For mechanical ShearBolt connector included in the kit confirm the correct connector selection
    according to the Min/Max diameter over the cable conductor from the below information
  4. If external grounding is required, order the CSJ-EG kit.
  5. Standard package: 1 kit per box.

CSJA Reference Image

Common Ordering Sizes for CSJA Joint without Connector
CSJA-1521 has a voltage class of 15 kV with a Nominal Cable Range of #2-350. The minimum Insulation O.D. for CSJA-1521 is 17.5 mm and the maximum is 30.5 mm (A). The OD is 38.1 mm (B) with a Jacket Sock AWG of 1/0. The Neutral minimum diameter Over Cable Conductor is 33 mm (C) and the maximum is 140 mm (D).

CSJA-1522 has a voltage class of 15 kV with a Nominal Cable Range of 4/0-750. The minimum Insulation O.D. for CSJA-1522 is 22.1 mm and the maximum is 35.6 mm (A). The OD is 46 mm (B) with a Jacket Sock AWG of 1/0. The Neutral minimum diameter Over Cable Conductor is 38 mm (C) and the maximum is 140 mm (D).

CSJA-1523 has a voltage class of 15 kV with a Nominal Cable Range of 350-1000. The minimum Insulation O.D. for CSJA-1523 is 26.2 mm and the maximum is 40 mm (A). The OD is 52.1 mm (B) with a Jacket Sock AWG of 2/0. The Neutral minimum diameter Over Cable Conductor is 42 mm (C) and the maximum is 170 mm (D).

CSJA-1524 has a voltage class of 15 kV with a Nominal Cable Range of 750-1250. The minimum Insulation O.D. for CSJA-1524 is 32.5 mm and the maximum is 52 mm (A). The OD is 66 mm (B) with a Jacket Sock AWG of 2/0. The Neutral minimum diameter Over Cable Conductor is 47 mm (C) and the maximum is 200 mm (D).

CSJA-2822 has a voltage class of 28 kV with a Nominal Cable Range of #1-500. The minimum Insulation O.D. for CSJA-2822 is 22.1 mm and the maximum is 35.6 mm (A). The OD is 46 mm (B) with a Jacket Sock AWG of 1/0. The Neutral minimum diameter Over Cable Conductor is 38 mm (C) and the maximum is 140 mm (D).

CSJA-2823 has a voltage class of 28 kV with a Nominal Cable Range of 4/0-750. The minimum Insulation O.D. for CSJA-2823 is 26.2 mm and the maximum is 40 mm (A). The OD is 52.1 mm (B) with a Jacket Sock AWG of 2/0. The Neutral minimum diameter Over Cable Conductor is 42 mm (C) and the maximum is 170 mm (D).

CSJA-2824 has a voltage class of 28 kV with a Nominal Cable Range of 500-1250. The minimum Insulation O.D. for CSJA-2824 is 32.5 mm and the maximum is 52 mm (A). The OD is 66 mm (B) with a Jacket Sock AWG of 2/0. The Neutral minimum diameter Over Cable Conductor is 47 mm (C) and the maximum is 200 mm (D).

CSJA-3523 has a voltage class of 35 kV with a Nominal Cable Range of 1/0-350. The minimum Insulation O.D. for CSJA-3523 is 26.2 mm and the maximum is 37.8 mm (A). The OD is 52.1 mm (B) with a Jacket Sock AWG of 2/0. The Neutral minimum diameter Over Cable Conductor is 35.6 mm (C) and the maximum is 140 mm (D).

CSJA-3523 has a voltage class of 35 kV with a Nominal Cable Range of 1/0-350. The minimum Insulation O.D. for CSJA-3523 is 26.2 mm and the maximum is 37.8 mm (A). The OD is 52.1 mm (B) with a Jacket Sock AWG of 2/0. The Neutral minimum diameter Over Cable Conductor is 35.6 mm (C) and the maximum is 140 mm (D).

CSJA-3524 has a voltage class of 35 kV with a Nominal Cable Range of 350-1000. The minimum Insulation O.D. for CSJA-3524 is 34.54 mm and the maximum is 52 mm (A). The OD is 66 mm (B) with a Jacket Sock AWG of 2/0. The Neutral minimum diameter Over Cable Conductor is 50 mm (C) and the maximum is 200 mm (D).

CSJA-3525 has a voltage class of 35 kV with a Nominal Cable Range of 750-1250. The minimum Insulation O.D. for CSJA-3525 is 41.4 mm and the maximum is 60 mm (A). The OD is 66 mm (B) with a Jacket Sock AWG of 2/0. The Neutral minimum diameter Over Cable Conductor is 60 mm (C) and the maximum is 200 mm (D).


Common Ordering Sizes for CSJA Joint with Copper Mechanical ShearBolt Connector
CSJA-1521M1 has a voltage class of 15 kV with a Nominal Cable Range of 2/0-350. The minimum Insulation O.D. for CSJA-1521M1 is 17.5 mm and the maximum is 30.5 mm (A). The OD is 38.1 mm (B) with a Jacket Sock AWG of 1/0. The Neutral diameter Over Cable Conductor range is 9.5-18.7 mm (C).

CSJA-1522M1 has a voltage class of 15 kV with a Nominal Cable Range of 4/0-500. The minimum Insulation O.D. for CSJA-1522M1 is 22.1 mm and the maximum is 35.6 mm (A). The OD is 46 mm (B) with a Jacket Sock AWG of 1/0. The Neutral diameter Over Cable Conductor range is 9.5-18.7 mm (C).

CSJA-1522M2 has a voltage class of 15 kV with a Nominal Cable Range of 350-750. The minimum Insulation O.D. for CSJA-1522M2 is 22.1 mm and the maximum is 35.6 mm (A). The OD is 46 mm (B) with a Jacket Sock AWG of 1/0. The Neutral diameter Over Cable Conductor range is 14.5-24 mm (C).

CSJA-1523M2 has a voltage class of 15 kV with a Nominal Cable Range of 350-750. The minimum Insulation O.D. for CSJA-1523M2 is 26.2 mm and the maximum is 40 mm (A). The OD is 52.1 mm (B) with a Jacket Sock AWG of 2/0. The Neutral diameter Over Cable Conductor range is 14.5-24 mm (C).

CSJA-2822M1has a voltage class of 28 kV with a Nominal Cable Range of 2/0-500. The minimum Insulation O.D. for CSJA-2822M1 is 22.1 mm and the maximum is 35.6 mm (A). The OD is 46 mm (B) with a Jacket Sock AWG of 1/0. The Neutral diameter Over Cable Conductor range is 9.5-18.7 mm (C).

CSJA-2823M2 has a voltage class of 28 kV with a Nominal Cable Range of 350-750. The minimum Insulation O.D. for CSJA-2823M2 is 26.2 mm and the maximum is 40 mm (A). The OD is 52.1 mm (B) with a Jacket Sock AWG of 2/0. The Neutral diameter Over Cable Conductor range is 14.5-24 mm (C).

CSJA-2824M2 has a voltage class of 28 kV with a Nominal Cable Range of 500-750. The minimum Insulation O.D. for CSJA-2824M2 is 32.5 mm and the maximum is 52 mm (A). The OD is 66 mm (B) with a Jacket Sock AWG of 2/0. The Neutral diameter Over Cable Conductor range is 14.5-24 mm (C).

CSJA-3523M1has a voltage class of 35 kV with a Nominal Cable Range of 2/0-350. The minimum Insulation O.D. for CSJA-3523M1 is 26.2 mm and the maximum is 37.8 mm (A). The OD is 52.1 mm (B) with a Jacket Sock AWG of 2/0. The Neutral diameter Over Cable Conductor range is 9.5-18.7 mm (C).

CSJA-3524M2 has a voltage class of 35 kV with a Nominal Cable Range of 350-750. The minimum Insulation O.D. for CSJA-3524M2 is 34.54 mm and the maximum is 52 mm (A). The OD is 66 mm (B) with a Jacket Sock AWG of 2/0. The Neutral diameter Over Cable Conductor range is 14.5-24 mm (C).


Common Ordering Sizes for CSJA Joint with Aluminum Mechanical ShearBolt Connector 
CSJA-1521M4 has a voltage class of 15 kV with a Nominal Cable Range of #2-3/0. The minimum Insulation O.D. for CSJA-1521M4 is 17.5 mm and the maximum is 30.5 mm (A). The OD is 38.1 mm (B) with a Jacket Sock AWG of 1/0. The Neutral diameter Over Cable Conductor range is 6.8-11.9 mm (C). 

CSJA-1521M5 has a voltage class of 15 kV with a Nominal Cable Range of #2-350. The minimum Insulation O.D. for CSJA-1521M5 is 17.5 mm and the maximum is 30.5 mm (A). The OD is 38.1 mm (B) with a Jacket Sock AWG of 1/0. The Neutral diameter Over Cable Conductor range is 6.8-17.3 mm (C). 

CSJA-1522M6 has a voltage class of 15 kV with a Nominal Cable Range of 4/0-500. The minimum Insulation O.D. for CSJA-1522M6 is 22.1 mm and the maximum is 35.6 mm (A). The OD is 46 mm (B) with a Jacket Sock AWG of 1/0. The Neutral diameter Over Cable Conductor range is 10.7-20.6 mm (C).

CSJA-1522M7 has a voltage class of 15 kV with a Nominal Cable Range of 500-750. The minimum Insulation O.D. for CSJA-1522M7 is 22.1 mm and the maximum is 35.6 mm (A). The OD is 46 mm (B) with a Jacket Sock AWG of 1/0. The Neutral diameter Over Cable Conductor range is 18.7-25.3 mm (C).

CSJA-1523M8 has a voltage class of 15 kV with a Nominal Cable Range of 350-750. The minimum Insulation O.D. for CSJA-1523M8 is 26.2 mm and the maximum is 40 mm (A). The OD is 52.1 mm (B) with a Jacket Sock AWG of 2/0. The Neutral diameter Over Cable Conductor range is 15.7-25.3 mm (C).

CSJA-1524M9 has a voltage class of 15 kV with a Nominal Cable Range of 750-1000. The minimum Insulation O.D. for CSJA-1524M9 is 32.5 mm and the maximum is 52 mm (A). The OD is 66 mm (B) with a Jacket Sock AWG of 2/0. The Neutral diameter Over Cable Conductor range is 20.6-29.2 mm (C).

CSJA-2822M5 has a voltage class of 28 kV with a Nominal Cable Range of #1-350. The minimum Insulation O.D. for CSJA-2822M5 is 22.1 mm and the maximum is 35.6 mm (A). The OD is 46 mm (B) with a Jacket Sock AWG of 1/0. The Neutral diameter Over Cable Conductor range is 6.8-17.3 mm (C)

CSJA-2822M6 has a voltage class of 28 kV with a Nominal Cable Range of 4/0-500. The minimum Insulation O.D. for CSJA-2822M6 is 22.1 mm and the maximum is 35.6 mm (A). The OD is 46 mm (B) with a Jacket Sock AWG of 1/0. The Neutral diameter Over Cable Conductor range is 10.7-20.6 mm (C)

CSJA-2823M8 has a voltage class of 28 kV with a Nominal Cable Range of 350-750. The minimum Insulation O.D. for CSJA-2823M8 is 26.2 mm and the maximum is 40 mm (A). The OD is 52.1 mm (B) with a Jacket Sock AWG of 2/0. The Neutral diameter Over Cable Conductor range is 15.7-25.3 mm (C). 

CSJA-2824M8 has a voltage class of 28 kV with a Nominal Cable Range of 500-750. The minimum Insulation O.D. for CSJA-2824M8 is 32.5 mm and the maximum is 52 mm (A). The OD is 66 mm (B) with a Jacket Sock AWG of 2/0. The Neutral diameter Over Cable Conductor range is 15.7-25.3 mm (C)

CSJA-2824M9 has a voltage class of 28 kV with a Nominal Cable Range of 750-1000. The minimum Insulation O.D. for CSJA-2824M9 is 32.5 mm and the maximum is 52 mm (A). The OD is 66 mm (B) with a Jacket Sock AWG of 2/0. The Neutral diameter Over Cable Conductor range is 20.6-29.2 mm (C)

CSJA-3523M5 has a voltage class of 35 kV with a Nominal Cable Range of 1/0-350. The minimum Insulation O.D. for CSJA-3523M5 is 26.2 mm and the maximum is 37.8 mm (A). The OD is 52.1 mm (B) with a Jacket Sock AWG of 2/0. The Neutral diameter Over Cable Conductor range is 6.8-17.3 mm (C). 

CSJA-3524M8 has a voltage class of 35 kV with a Nominal Cable Range of 350-750. The minimum Insulation O.D. for CSJA-3524M8 is 34.54 mm and the maximum is 52 mm (A). The OD is 66 mm (B) with a Jacket Sock AWG of 2/0. The Neutral diameter Over Cable Conductor range is 15.7-25.3 mm (C). 

CSJA-3524M9 has a voltage class of 35 kV with a Nominal Cable Range of 750-1000. The minimum Insulation O.D. for CSJA-3524M9 is 34.54 mm and the maximum is 52 mm (A). The OD is 66 mm (B) with a Jacket Sock AWG of 2/0. The Neutral diameter Over Cable Conductor range is 20.6-29.2 mm (C). 

CSJA-3525M10 has a voltage class of 35 kV with a Nominal Cable Range of 1000-1250. The minimum Insulation O.D. for CSJA-3525M10 is 41.4 mm and the maximum is 60 mm (A). The OD is 66 mm (B) with a Jacket Sock AWG of 2/0. The Neutral diameter Over Cable Conductor range is 23-31.7 mm (C). 


Cold-Applied External Grounding Kit Sizes
CSJ-EG-1 is supplied with a Moisture Blocked Braid length of 610 mm and a Braid AWG of #8
CSJ-EG-2 is supplied with a Moisture Blocked Braid length of 610 mm and a Braid AWG of #6
CSJ-EG-3 is supplied with a Moisture Blocked Braid length of 610 mm and a Braid AWG of #4