ESC End Sealing Caps

End Sealing Caps (ESC) for 1/C Low Voltage Power Cable (1000V)

End Sealing Cap

 

    ESC caps shrink and compress a hot melt adhesive on the cable jacket, forming a secure environmental seal.  They fit easily over the cable end and shrink in seconds, leaving a compact, rugged end seal. 
    ESC is qualified to ANSI C119 and rated to ICEA electrical withstand test for 1000 volts.  For use on standard poly or elastomeric insulated / jacketed cables or lead jacketed cables, which may include aluminum or steel armoring.  ESC can be used as a live end seal to 1000 volts.  Use as an end seal for storage and pulling of de-energized cable. 

Sizing Chart:

      As you can see here, ESC is available in seven different sizes.  Cable size ranges from #12 to 2000 MCM (and beyond).  Caps range from on inch long to more than 6 inches long.  Can be sold in standard quantities as low as ten per standard box. 

Low Voltage Heat Shrink Splices

Heat Shrink for Low Voltage Splice Sealing

      Rated to 1000 volts when in direct contact with a crimped splice, WCSM is one of the simplest products on the market for sealing up a low voltage (1000 volts or less) splice.  Available in tubes as long as 1200 mm (48"), WCSM can be custom trimmed to any length less than those 48".

     Available for cable and crimp sizes from 3mm on up to 30 mm; WCSM is always kept in stock for most sizes and available for same day shipping. 

     Utilizing a radiation crosslinked, high shrink ratio polyolefin backing; WCSM also includes an inner sealant layer of a high shear adhesive designed to form a perfect seal through which water, air and other foreign objects will not be able to permeate. 

     Installed with a small propane torch or an industrial hot air gun, WCSM is simple and easy to install.  Normal installation of the WCSM tubing might be 2 minutes or less with the proper equipment (heating method) on hand.

     Also used regularly for coating cables to offer extra jacket protection to cables that will be pulled through directional drilling holes; WCSM is very much the jack of all trades in the heat shrinkable products world with dozens of different uses across many different industries.

     Contact us today for pricing and delivery information.  Please be certain you either know which WCSM size you need -- or you are able to offer up cable sizes. 

CSJA JCN/EG; All-in-one Cold Shrinkable Joints

CSJA JCN/EG

In-Line Cold Shrinkable Joints Specifically for 1/C Jacketed Concentric Neutral Cables (15-35 kV)

TE’s Raychem “All-in-One” CSJA is a cold shrinkable joint for 15 kV through 35 kV. It is designed to
splice jacketed concentric neutral (JCN) cables.

• Cable joint has a pre-expanded EPDM rejacketing sleeve and an integrated neutral sock.
  The “All-in-One” design is easy to install with minimal steps and short installation time
• A pre-expanded, single-piece silicone rubber joint body with high mechanical expansion capability
  allows a wide application range
• An ergonomically designed spiral holdout provides a smooth installation with low release forces.
• Total length of the splice body on the holdout is 14 to 19 inches providing a compact design.
• The Silicone rubber body provides high dielectric strength, high tear strength, low tension set, and
  excellent low temperature recovery
• Integrated electrical stress control enhanced by factory molded stress cones and Faraday cage.
• Void filling stress relief mastics are not necessary.
• Proven shield continuity concept. The neutral wires are connected externally. The integrated pre-expanded neutral sock is connected to the neutral wires by a constant force spring. This provides
  the metallic shielding system to the cable joint.
• The joint accepts both mechanical and compression connectors.
• Meets IEEE-404 requirements for 15 kV through 35 kV.

 Each silicone splice body is factory tested to include AC withstand and partial discharge in
accordance with IEEE-404 production tests.

Selection Information:

 Commonly used CSJA JCN/EG Joints Without Connector

CSJA-JCN/EG-1511 is supplied with a Voltage Class of 15 kV and a Nominal Cable Range of #2-350. The Insulation O.D. range is 17.5-30.5 mm (A) with a Maximum Jacket O.D. of 38.1 mm (B). The Maximum Connector Dimensions include an O.D. of 33 mm (C) and a Length of 140 mm (D).

CSJA-JCN/EG-1512 is supplied with a Voltage Class of 15 kV and a Nominal Cable Range of 4/0-750. The Insulation O.D. range is 22.1-35.6 mm (A) with a Maximum Jacket O.D. of 46 mm (B). The Maximum Connector Dimensions include an O.D. of 38 mm (C) and a Length of 140 mm (D).

CSJA-JCN/EG-1513 is supplied with a Voltage Class of 15 kV and a Nominal Cable Range of 350-1000. The Insulation O.D. range is 26.2-40 mm (A) with a Maximum Jacket O.D. of 52.1 mm (B). The Maximum Connector Dimensions include an O.D. of 42 mm (C) and a Length of 170 mm (D).

CSJA-JCN/EG-1514 is supplied with a Voltage Class of 15 kV and a Nominal Cable Range of 750-1250. The Insulation O.D. range is 32.5-52 mm (A) with a Maximum Jacket O.D. of 66 mm (B). The Maximum Connector Dimensions include an O.D. of 47 mm (C) and a Length of 200 mm (D).

CSJA-JCN/EG-2812 is supplied with a Voltage Class of 28 kV and a Nominal Cable Range of #1-500. The Insulation O.D. range is 22.1-35.6 mm (A) with a Maximum Jacket O.D. of 46 mm (B). The Maximum Connector Dimensions include an O.D. of 38 mm (C) and a Length of 140 mm (D).

CSJA-JCN/EG-2813 is supplied with a Voltage Class of 28 kV and a Nominal Cable Range of 4/0-750. The Insulation O.D. range is 26.2-40 mm (A) with a Maximum Jacket O.D. of 52.1 mm (B). The Maximum Connector Dimensions include an O.D. of 42 mm (C) and a Length of 170 mm (D). 

 CSJA-JCN/EG-2814 is supplied with a Voltage Class of 28 kV and a Nominal Cable Range of 500-1250. The Insulation O.D. range is 32.5-52 mm (A) with a Maximum Jacket O.D. of 66 mm (B). The Maximum Connector Dimensions include an O.D. of 47 mm (C) and a Length of 200 mm (D).

 CSJA-JCN/EG-3513 is supplied with a Voltage Class of 35 kV and a Nominal Cable Range of 1/0-350. The Insulation O.D. range is 26.2-37.8 mm (A) with a Maximum Jacket O.D. of 52.1 mm (B). The Maximum Connector Dimensions include an O.D. of 35.6 mm (C) and a Length of 140 mm (D).

CSJA-JCN/EG-3514 is supplied with a Voltage Class of 35 kV and a Nominal Cable Range of 350-1000. The Insulation O.D. range is 34.54-52 mm (A) with a Maximum Jacket O.D. of 66 mm (B). The Maximum Connector Dimensions include an O.D. of 50 mm (C) and a Length of 200 mm (D). 

CSJA-JCN/EG-3515 is supplied with a Voltage Class of 35 kV and a Nominal Cable Range of 750-1250. The Insulation O.D. range is 41.4-60 mm (A) with a Maximum Jacket O.D. of 66 mm (B). The Maximum Connector Dimensions include an O.D. of 60 mm (C) and a Length of 200 mm (D). 

Commonly used CSJA JCN/EG Joints with Copper Mechanical ShearBolt Connector

CSJA-JCN/EG-1511M1 is supplied with a Voltage Class of 15 kV and a Nominal Cable Range of 2/0-350. The Insulation O.D. range is 17.5-30.5 mm (A) with a Maximum Jacket O.D. of 38.1 mm (B). The Diameter Over Cable Conductor range is 9.5-18.7 mm.

CSJA-JCN/EG-1512M1 is supplied with a Voltage Class of 15 kV and a Nominal Cable Range of 4/0-500. The Insulation O.D. range is 22.1-35.6 mm (A) with a Maximum Jacket O.D. of 46 mm (B). The Diameter Over Cable Conductor range is 9.5-18.7 mm.

CSJA-JCN/EG-1512M2 is supplied with a Voltage Class of 15 kV and a Nominal Cable Range of 350-750. The Insulation O.D. range is 22.1-35.6 mm (A) with a Maximum Jacket O.D. of 46 mm (B). The Diameter Over Cable Conductor range is 14.5-24 mm.

CSJA-JCN/EG-1513M2 is supplied with a Voltage Class of 15 kV and a Nominal Cable Range of 350-750. The Insulation O.D. range is 26.2-40 mm (A) with a Maximum Jacket O.D. of 52.1 mm (B). The Diameter Over Cable Conductor range is 14.5-24 mm.

 CSJA-JCN/EG-2812M1 is supplied with a Voltage Class of 28 kV and a Nominal Cable Range of 2/0-500. The Insulation O.D. range is 22.1-35.6 mm (A) with a Maximum Jacket O.D. of 46 mm (B). The Diameter Over Cable Conductor range is 9.5-18.7 mm.

CSJA-JCN/EG-2813M2 is supplied with a Voltage Class of 28 kV and a Nominal Cable Range of 350-750. The Insulation O.D. range is 26.2-40 mm (A) with a Maximum Jacket O.D. of 52.1 mm (B). The Diameter Over Cable Conductor range is 14.5-24 mm.

CSJA-JCN/EG-2814M2 is supplied with a Voltage Class of 28 kV and a Nominal Cable Range of 500-750. The Insulation O.D. range is 26.2-40 mm (A) with a Maximum Jacket O.D. of 52.1 mm (B). The Diameter Over Cable Conductor range is 14.5-24 mm.

CSJA-JCN/EG-3513M1 is supplied with a Voltage Class of 35 kV and a Nominal Cable Range of 2/0-350. The Insulation O.D. range is 26.2-37.8 mm (A) with a Maximum Jacket O.D. of 52.1 mm (B). The Diameter Over Cable Conductor range is 9.5-18.7 mm.

CSJA-JCN/EG-3514M2 is supplied with a Voltage Class of 35 kV and a Nominal Cable Range of 350-750. The Insulation O.D. range is 34.54-52 mm (A) with a Maximum Jacket O.D. of 66 mm (B). The Diameter Over Cable Conductor range is 14.5-24 mm.