HVS-C-1520S Heat Shrink Shielded Power Cable Splices

HVS-C-1520S

In-Line Splice for 1/C Shielded Cable (15 kV)

TE Connectivity’s Raychem heat-shrink shielded power cable splices feature a triple extrusion tube
which provides increased recovery forces, reduced shrinking time and improved profile conformity.

• Reduced shrink time
• Improved heat transfer
• Significantly increased recovery forces
• Reduced overall diameters and length
• Optional copper ShearBolt connector available

HVS-C-1520S Splice for Compression Connector (connector not included)

HVC-C-1521S is supplied for a Conductor Size ranging #2-2/0. The Min.-Max. Insulation Diameter is 17-24 mm (A) and has a Maximum Jacket O.D. of 30 mm (B). The Maximum Connector O.D. is
20 mm (C) with a Maximum Connector Length of 100 mm (D).

HVC-C-1522S is supplied for a Conductor Size ranging 3/0-400. The Min.-Max. Insulation Diameter is 23-33 mm (A) and has a Maximum Jacket O.D. of 42 mm (B). The Maximum Connector O.D. is
30 mm (C) with a Maximum Connector Length of 125 mm (D).

HVC-C-1523S is supplied for a Conductor Size ranging 500-750. The Min.-Max. Insulation Diameter is 28-47 mm (A) and has a Maximum Jacket O.D. of 48 mm (B). The Maximum Connector O.D. is
44 mm (C) with a Maximum Connector Length of 150 mm (D).

HVC-C-1524S is supplied for a Conductor Size ranging 750-1000. The Min.-Max. Insulation Diameter is 33-48 mm (A) and has a Maximum Jacket O.D. of 58 mm (B). The Maximum Connector O.D. is
47 mm (C) with a Maximum Connector Length of 200 mm (D).

HVS-C-1520S with Copper ShearBolt (connector included)

HVS-C-1522S-M1 is supplied for a Conductor Size ranging 3/0-400. The Min.-Max. Insulation Diameter is 23-33 mm (A) and has a Maximum Jacket O.D. of 30 mm (B). The Maximum Connector O.D. is
30 mm (C) with a Maximum Connector Length of 100 mm (D).

HVS-C-1523S-M2 is supplied for a Conductor Size ranging 500-750. The Min.-Max. Insulation Diameter is 28-47 mm (A) and has a Maximum Jacket O.D. of 47 mm (B). The Maximum Connector O.D. is
37 mm (C) with a Maximum Connector Length of 125 mm (D).

HVS-C-RJ In-Line Heat Shrinkable Repair Splices

HVS-C-RJ

In-Line Heat Shrinkable Repair Splices

TE Connectivity’s Raychem introduces a new 15 kV and 25 kV repair splice, for use with either
Copper Tape Shield or Jacketed Concentric Neutral cables.

This series of splices utilizes the new triple-extrusion Rayfit splice sleeve which provides high
recovery forces resulting in superior interfacial pressure, reduced shrink and installation time, and a
slimmer space-saving profile.

• One kit replaces two conventional splices for most repairs
• Splice includes extra long tin plated aluminum shearbolt connector
• Each kit contains all of the components required for the complete joint assembly
• All HVS joints have been qualified to the latest version of IEEE-404

 HVS-C-RJ For Jacketed Concentric Neutral and Unjacketed Concentric Neutral Cables (-10 Series):

Rated for use at 15 kV

HVS-C-1512S-RJ-M4 is supplied for a Conductor Size range of #2-2/0 with a Maximum Jacket O.D. of 30 mm. The Min.-Max. Insulation Diameter is 17-24 mm including a Connector length of 440 mm and a Connector Diameter of 24 mm. 

HVS-C-1512S-RJ-M5 is supplied for a Conductor Size range of 2/0-350  with a Maximum Jacket O.D. of 42 mm. The Min.-Max. Insulation Diameter is 20-30 mm including a Connector length of 440 mm and a Connector Diameter of 33 mm.

HVS-C-1513S-RJ-M7 is supplied for a Conductor Size range of 350-500 with a Maximum Jacket O.D. of 45 mm. The Min.-Max. Insulation Diameter is 26-34 mm including a Connector length of 440 mm and a Connector Diameter of 37 mm.

HVS-C-1514S-RJ-M8 is supplied for a Conductor Size range of 500-750 with a Maximum Jacket O.D. of 48 mm. The Min.-Max. Insulation Diameter is 29-39 mm including a Connector length of 440 mm and a Connector Diameter of 42 mm.

HVS-C-1514S-RJ-M9 is supplied for a Conductor Size range of 750-1000 with a Maximum Jacket O.D. of 58 mm. The Min.-Max. Insulation Diameter is 34-43 mm including a Connector length of 440 mm and a Connector Diameter of 46 mm. 

Rated for use at 25 kV

HVS-C-2511S-RJ-M4 is supplied for a Conductor Size range of #2-3/0 with a Maximum Jacket O.D. of 42 mm. The Min.-Max. Insulation Diameter is 19-28 mm including a Connector length of 440 mm and a Connector Diameter of 24 mm.

HVS-C-2512S-RJ-M5 is supplied for a Conductor Size range of 4/0-350  with a Maximum Jacket O.D. of 55 mm. The Min.-Max. Insulation Diameter is 26-38 mm including a Connector length of 440 mm and a Connector Diameter of 33 mm.

HVS-C-2513S-RJ-M8 is supplied for a Conductor Size range of 500-750 with a Maximum Jacket O.D. of 60 mm. The Min.-Max. Insulation Diameter is 34-43 mm including a Connector length of 440 mm and a Connector Diameter of 42 mm.

HVS-C-2514S-RJ-M9 is supplied for a Conductor Size of 1000 with a Maximum Jacket O.D. of 65 mm. The Min.-Max. Insulation Diameter is 43-49 mm including a Connector length of 440 mm and a Connector Diameter of 46 mm. 

HVS-C-RJ For Copper Tape Shield, Wire Shield, UniShield and Lead Sheath Cables (-20 Series)

Rated for use at 15 kV

HVS-C-1522S-RJ-M4 is supplied for a Conductor Size range of #2-2/0 with a Maximum Jacket O.D. of 30 mm. The Min.-Max. Insulation Diameter is 17-24 mm including a Connector length of 440 mm and a Connector Diameter of 24 mm.

HVS-C-1522S-RJ-M5 is supplied for a Conductor Size range of 2/0-350  with a Maximum Jacket O.D. of 42 mm. The Min.-Max. Insulation Diameter is 20-30 mm including a Connector length of 440 mm and a Connector Diameter of 33 mm.

HVS-C-1523S-RJ-M7 is supplied for a Conductor Size range of 350-500 with a Maximum Jacket O.D. of 45 mm. The Min.-Max. Insulation Diameter is 26-34 mm including a Connector length of 440 mm and a Connector Diameter of 37 mm.

HVS-C-1524S-RJ-M8 is supplied for a Conductor Size range of 500-750 with a Maximum Jacket O.D. of 48 mm. The Min.-Max. Insulation Diameter is 29-39 mm including a Connector length of 440 mm and a Connector Diameter of 42 mm. 

HVS-C-1524S-RJ-M9 is supplied for a Conductor Size range of 750-1000 with a Maximum Jacket O.D. of 58 mm. The Min.-Max. Insulation Diameter is 34-43 mm including a Connector length of 440 mm and a Connector Diameter of 46 mm.  

Rated for use at 15 kV

HVS-C-2521S-RJ-M4 is supplied for a Conductor Size range of #2-3/0 with a Maximum Jacket O.D. of 42 mm. The Min.-Max. Insulation Diameter is 19-28 mm including a Connector length of 440 mm and a Connector Diameter of 24 mm.

HVS-C-2522S-RJ-M5 is supplied for a Conductor Size range of 4/0-350  with a Maximum Jacket O.D. of 55 mm. The Min.-Max. Insulation Diameter is 26-38 mm including a Connector length of 440 mm and a Connector Diameter of 33 mm.

HVS-C-2523S-RJ-M8 is supplied for a Conductor Size range of 500-750 with a Maximum Jacket O.D. of 60 mm. The Min.-Max. Insulation Diameter is 34-43 mm including a Connector length of 440 mm and a Connector Diameter of 42 mm. 

HVS-C-2524S-RJ-M9 is supplied for a Conductor Size of 1000 with a Maximum Jacket O.D. of 65 mm. The Min.-Max. Insulation Diameter is 43-49 mm including a Connector length of 440 mm and a Connector Diameter of 46 mm. 

HVS Heat Shrinkable Shim Kits

HVS - SHIM

Heat Shrinkable Shim Kits Rated for use at 5 to 35 Kilovolts

Use TE Connectivity’s Raychem HVS shim kits to increase the insulation diameter of a polymeric cable, allowing it to fit in the use range of a standard splice kit For use on copper tape, LC shield, wire shield, lead sheath, UniShield, and jacketed/unjacketed concentric neutral cables.

Follow these steps to select the appropriate shim kit:

1. Verify that the insulation diameters of the two cables to be spliced do not fall within the insulation
range of any standard splice kit

2. Select the splice kit that fits the larger of the two cables within the kit’s insulation-diameter use
range. If the larger cable fits in more than one kit, choose the smaller kit

3. Determine the minimum cable insulation diameter for the kit and find that value in the first column
below Example: An HVS-1523S kit has a cable insulation range of 1 10-1 60 inches. Therefore,
the minimum cable insulation diameter for this kit is 1 10 inches.

4. Find the insulation diameter range in which the smaller cable falls.
Note: If the smaller cable does not fit within any of the specified ranges, a standard shim cannot be used.

5. Select the correct HVS-SHIM kit to order.

Standard Shim Kit Sizes Include:
HVS-SHIM-1 has a minimum cable insulation diameter ranging from 20 to 27 mm with insulation diameter ranges of (15-20 mm); (17-22 mm); (18-23 mm); (20-24 mm); (22-25 mm); and (23-27 mm).

HVS-SHIM-2 has a minimum cable insulation diameter of 27 mm with an insulation diameter range of (18-23 mm).

HVS-SHIM-3 has a minimum cable insulation diameter ranging from 28 to 38 mm with insulation diameter ranges of (23-28 mm); (24-29 mm); (25-30 mm); (28-32 mm); (29-33 mm); (30-34 mm); (32-36 mm); (33-37 mm); and (34-38 mm).

HVS-SHIM-4 has a minimum cable insulation diameter ranging from 28 to 33 mm with insulation diameter ranges of (18-23 mm); (20-24 mm); (22-25 mm); (24-28 mm); and (25-29 mm).

HVS-SHIM-5 has a minimum cable insulation diameter ranging from 34 to 38 mm with insulation diameter ranges of (25-30 mm); (27-32 mm); (29-33 mm); and (30-34 mm).

HVS-SHIM-6 has a minimum cable insulation diameter ranging from 39 to 46 mm with insulation diameter ranges of (34-39 mm); (36-41 mm); (37-42 mm); (38-43 mm); (39-44 mm); and (41-46 mm).

HVS - J In-Line Splice (25-35 kV)

HVS-J (25-35 kV)

In-Line Splice for 1/C Jacketed Concentric Neutral Cables rated for use at 25-35 kilovolts

These pre-engineered Raychem HVS-J splice kits provide stress control, rebuild the shielding systems,
and restore primary cable insulation to 133% of the cable’s original insulation level.

In addition to the unique internal moisture seal, the SJ/EJ kits feature the MBSM wraparound
outer jacket which provides mechanical resistance to abrasion and impact, as well as an external

moisture seal.

• High recovery forces
• Range taking copper ShearBolt connector available

Labeled Reference for Common HVS-J sizes

Commonly Supplied HVS-J (25-28 kV) Sizes (see above image for letter reference)

HVS-2511E-J is supplied with an Insulation Diameter of 23 - 30 mm (A), a Jacket O.D. up to
39 mm (B). Maximum Connector Dimensions include an O.D. of 28 mm (C) and length of 102 mm (D).
The Kits Installed Length is 1016 mm (L) with a Required Installation Space of 1422 mm (M).

HVS-2512E-J is supplied with an Insulation Diameter of 30 - 38 mm (A), a Jacket O.D. up to
50 mm (B). Maximum Connector Dimensions include an O.D. of 34 mm (C) and length of 152 mm (D).
The Kits Installed Length is 1219 mm (L) with a Required Installation Space of 1727 mm (M).

HVS-2513E-J is supplied with an Insulation Diameter of 38 - 46 mm (A), a Jacket O.D. up to
61 mm (B). Maximum Connector Dimensions include an O.D. of 47 mm (C) and length of 203 mm (D).
The Kits Installed Length is 1219 mm (L) with a Required Installation Space of 1778 mm (M)

Commonly Supplied HVS-J (35 kV) Sizes (see above image for letter reference)

HVS-3511S-J is supplied with an Insulation Diameter of 24 - 34 mm (A), a Jacket O.D. up to
39 mm (B). Maximum Connector Dimensions include an O.D. of 25 mm (C) and length of 127 mm (D).
The Kits Installed Length is 1118 mm (L) with a Required Installation Space of 1346 mm (M).

HVS-3512S-J is supplied with an Insulation Diameter of 30 - 43 mm (A), a Jacket O.D. up to
53 mm (B). Maximum Connector Dimensions include an O.D. of 41 mm (C) and length of 203 mm (D).
The Kits Installed Length is 1219 mm (L) with a Required Installation Space of 1600 mm (M).

HVS-3513S-J is supplied with an Insulation Diameter of 39 - 55 mm (A), a Jacket O.D. up to
71 mm (B). Maximum Connector Dimensions include an O.D. of 47 mm (C) and length of 254 mm (D).
The Kits Installed Length is 1219 mm (L) with a Required Installation Space of 1626 mm (M).

Raychem HVS-500/HVSA-500 splices for 1/C and 3/C Inline Cables

Raychem HVS-500/HVSA-500

Splices for 1/C and 3/C Inline Cable, Including Armored (5 kV Non-Shielded)

• Non-shielded cable splices provide high abrasion-resistance and a positive environmental seal
• Kits accommodate both jacketed and unjacketed cable
• Rated to meet the applicable portions of IEEE 404

Common Sizes for 1/C Non-Shielded Power Cables (use left image for reference)

HVS-501 is supplied with an Insulation Diameter of 10 - 18 mm (A), a Jacket O.D. up to 20 mm (B).

Maximum Connector Dimensions include an O.D. of 17 mm (C) and length of 76 mm (D). The Kits

Installed Length is 254 mm (L) with a Required Installation Space of 559 mm (M).

HVS-502 is supplied with an Insulation Diameter of 17 - 27 mm (A), a Jacket O.D. up to 30 mm (B).

Maximum Connector Dimensions include an O.D. of 25 mm (C) and length of 102 mm (D). The Kits

Installed Length is 279 mm (L) with a Required Installation Space of 610 mm (M).

HVS-503 is supplied with an Insulation Diameter of 24-42 mm (A), a Jacket O.D. up to 47 mm (B).

Maximum Connector Dimensions include an O.D. of 47 mm (C) and length of 152 mm (D). The Kits

Installed Length is 381 mm (L) with a Required Installation Space of 762 mm (M).

Common Sizes for 3/C Non-Shielded Power Cables with No Armor (use right image for reference)

HVS-3-501 is supplied with an Insulation Diameter of 10 - 18 mm (A), a Jacket O.D. up to 76 mm (B).

Maximum Connector Dimensions include an O.D. of 17 mm (C) and length of 76 mm (D). The Kits

Installed Length is 812 mm (L) with a Required Installation Space of 1016 mm (M).

HVS-3-502 is supplied with an Insulation Diameter of 17 - 27 mm (A), a Jacket O.D. up to 76 mm (B).

Maximum Connector Dimensions include an O.D. of 25 mm (C) and length of 102 mm (D). The Kits

Installed Length is 1016 mm (L) with a Required Installation Space of 1219 mm (M).

HVS-3-503 is supplied with an Insulation Diameter of 24 - 42 mm (A), a Jacket O.D. up to 100 mm (B).

Maximum Connector Dimensions include an O.D. of 47 mm (C) and length of 152 mm (D). The Kits

Installed Length is 1219 mm (L) with a Required Installation Space of 1422 mm (M).

Common Sizes for 3/C Non-Shielded Power Cables with Armor (use right image for reference)

HVSA-3-501 is supplied with an Insulation Diameter of 10 - 18 mm (A), a Jacket O.D. up to 76 mm (B).

Maximum Connector Dimensions include an O.D. of 17 mm (C) and length of 76 mm (D). The Kits

Installed Length is 1016 mm (L) with a Required Installation Space of 1219 mm (M).

HVSA-3-502 is supplied with an Insulation Diameter of 17 - 27 mm (A), a Jacket O.D. up to 76 mm (B).

Maximum Connector Dimensions include an O.D. of 25 mm (C) and length of 102 mm (D). The Kits

Installed Length is 1016 mm (L) with a Required Installation Space of 1219 mm (M).

HVSA-3-503 is supplied with an Insulation Diameter of 24 - 42 mm (A), a Jacket O.D. up to 100 mm (B).

Maximum Connector Dimensions include an O.D. of 47 mm (C) and length of 152 mm (D). The Kits

Installed Length is 1321 mm (L) with a Required Installation Space of 1524 mm (M).