CSJA JCN/EG; All-in-one Cold Shrinkable Joints

CSJA JCN/EG

In-Line Cold Shrinkable Joints Specifically for 1/C Jacketed Concentric Neutral Cables (15-35 kV)

TE’s Raychem “All-in-One” CSJA is a cold shrinkable joint for 15 kV through 35 kV. It is designed to
splice jacketed concentric neutral (JCN) cables.

• Cable joint has a pre-expanded EPDM rejacketing sleeve and an integrated neutral sock.
  The “All-in-One” design is easy to install with minimal steps and short installation time
• A pre-expanded, single-piece silicone rubber joint body with high mechanical expansion capability
  allows a wide application range
• An ergonomically designed spiral holdout provides a smooth installation with low release forces.
• Total length of the splice body on the holdout is 14 to 19 inches providing a compact design.
• The Silicone rubber body provides high dielectric strength, high tear strength, low tension set, and
  excellent low temperature recovery
• Integrated electrical stress control enhanced by factory molded stress cones and Faraday cage.
• Void filling stress relief mastics are not necessary.
• Proven shield continuity concept. The neutral wires are connected externally. The integrated pre-expanded neutral sock is connected to the neutral wires by a constant force spring. This provides
  the metallic shielding system to the cable joint.
• The joint accepts both mechanical and compression connectors.
• Meets IEEE-404 requirements for 15 kV through 35 kV.

 Each silicone splice body is factory tested to include AC withstand and partial discharge in
accordance with IEEE-404 production tests.

Selection Information:

 Commonly used CSJA JCN/EG Joints Without Connector

CSJA-JCN/EG-1511 is supplied with a Voltage Class of 15 kV and a Nominal Cable Range of #2-350. The Insulation O.D. range is 17.5-30.5 mm (A) with a Maximum Jacket O.D. of 38.1 mm (B). The Maximum Connector Dimensions include an O.D. of 33 mm (C) and a Length of 140 mm (D).

CSJA-JCN/EG-1512 is supplied with a Voltage Class of 15 kV and a Nominal Cable Range of 4/0-750. The Insulation O.D. range is 22.1-35.6 mm (A) with a Maximum Jacket O.D. of 46 mm (B). The Maximum Connector Dimensions include an O.D. of 38 mm (C) and a Length of 140 mm (D).

CSJA-JCN/EG-1513 is supplied with a Voltage Class of 15 kV and a Nominal Cable Range of 350-1000. The Insulation O.D. range is 26.2-40 mm (A) with a Maximum Jacket O.D. of 52.1 mm (B). The Maximum Connector Dimensions include an O.D. of 42 mm (C) and a Length of 170 mm (D).

CSJA-JCN/EG-1514 is supplied with a Voltage Class of 15 kV and a Nominal Cable Range of 750-1250. The Insulation O.D. range is 32.5-52 mm (A) with a Maximum Jacket O.D. of 66 mm (B). The Maximum Connector Dimensions include an O.D. of 47 mm (C) and a Length of 200 mm (D).

CSJA-JCN/EG-2812 is supplied with a Voltage Class of 28 kV and a Nominal Cable Range of #1-500. The Insulation O.D. range is 22.1-35.6 mm (A) with a Maximum Jacket O.D. of 46 mm (B). The Maximum Connector Dimensions include an O.D. of 38 mm (C) and a Length of 140 mm (D).

CSJA-JCN/EG-2813 is supplied with a Voltage Class of 28 kV and a Nominal Cable Range of 4/0-750. The Insulation O.D. range is 26.2-40 mm (A) with a Maximum Jacket O.D. of 52.1 mm (B). The Maximum Connector Dimensions include an O.D. of 42 mm (C) and a Length of 170 mm (D). 

 CSJA-JCN/EG-2814 is supplied with a Voltage Class of 28 kV and a Nominal Cable Range of 500-1250. The Insulation O.D. range is 32.5-52 mm (A) with a Maximum Jacket O.D. of 66 mm (B). The Maximum Connector Dimensions include an O.D. of 47 mm (C) and a Length of 200 mm (D).

 CSJA-JCN/EG-3513 is supplied with a Voltage Class of 35 kV and a Nominal Cable Range of 1/0-350. The Insulation O.D. range is 26.2-37.8 mm (A) with a Maximum Jacket O.D. of 52.1 mm (B). The Maximum Connector Dimensions include an O.D. of 35.6 mm (C) and a Length of 140 mm (D).

CSJA-JCN/EG-3514 is supplied with a Voltage Class of 35 kV and a Nominal Cable Range of 350-1000. The Insulation O.D. range is 34.54-52 mm (A) with a Maximum Jacket O.D. of 66 mm (B). The Maximum Connector Dimensions include an O.D. of 50 mm (C) and a Length of 200 mm (D). 

CSJA-JCN/EG-3515 is supplied with a Voltage Class of 35 kV and a Nominal Cable Range of 750-1250. The Insulation O.D. range is 41.4-60 mm (A) with a Maximum Jacket O.D. of 66 mm (B). The Maximum Connector Dimensions include an O.D. of 60 mm (C) and a Length of 200 mm (D). 

Commonly used CSJA JCN/EG Joints with Copper Mechanical ShearBolt Connector

CSJA-JCN/EG-1511M1 is supplied with a Voltage Class of 15 kV and a Nominal Cable Range of 2/0-350. The Insulation O.D. range is 17.5-30.5 mm (A) with a Maximum Jacket O.D. of 38.1 mm (B). The Diameter Over Cable Conductor range is 9.5-18.7 mm.

CSJA-JCN/EG-1512M1 is supplied with a Voltage Class of 15 kV and a Nominal Cable Range of 4/0-500. The Insulation O.D. range is 22.1-35.6 mm (A) with a Maximum Jacket O.D. of 46 mm (B). The Diameter Over Cable Conductor range is 9.5-18.7 mm.

CSJA-JCN/EG-1512M2 is supplied with a Voltage Class of 15 kV and a Nominal Cable Range of 350-750. The Insulation O.D. range is 22.1-35.6 mm (A) with a Maximum Jacket O.D. of 46 mm (B). The Diameter Over Cable Conductor range is 14.5-24 mm.

CSJA-JCN/EG-1513M2 is supplied with a Voltage Class of 15 kV and a Nominal Cable Range of 350-750. The Insulation O.D. range is 26.2-40 mm (A) with a Maximum Jacket O.D. of 52.1 mm (B). The Diameter Over Cable Conductor range is 14.5-24 mm.

 CSJA-JCN/EG-2812M1 is supplied with a Voltage Class of 28 kV and a Nominal Cable Range of 2/0-500. The Insulation O.D. range is 22.1-35.6 mm (A) with a Maximum Jacket O.D. of 46 mm (B). The Diameter Over Cable Conductor range is 9.5-18.7 mm.

CSJA-JCN/EG-2813M2 is supplied with a Voltage Class of 28 kV and a Nominal Cable Range of 350-750. The Insulation O.D. range is 26.2-40 mm (A) with a Maximum Jacket O.D. of 52.1 mm (B). The Diameter Over Cable Conductor range is 14.5-24 mm.

CSJA-JCN/EG-2814M2 is supplied with a Voltage Class of 28 kV and a Nominal Cable Range of 500-750. The Insulation O.D. range is 26.2-40 mm (A) with a Maximum Jacket O.D. of 52.1 mm (B). The Diameter Over Cable Conductor range is 14.5-24 mm.

CSJA-JCN/EG-3513M1 is supplied with a Voltage Class of 35 kV and a Nominal Cable Range of 2/0-350. The Insulation O.D. range is 26.2-37.8 mm (A) with a Maximum Jacket O.D. of 52.1 mm (B). The Diameter Over Cable Conductor range is 9.5-18.7 mm.

CSJA-JCN/EG-3514M2 is supplied with a Voltage Class of 35 kV and a Nominal Cable Range of 350-750. The Insulation O.D. range is 34.54-52 mm (A) with a Maximum Jacket O.D. of 66 mm (B). The Diameter Over Cable Conductor range is 14.5-24 mm. 

HVSH-MOD; H Configuration Kits

HVSH-MOD

H Configuration Kits for 1/C Shielded Power Cable (15 kV)

TE Connectivity’s Raychem HVSH-1520D-MOD and HVSH-1580D-MOD series modification
kits are used in conjunction with HVSY-1520S and HVSY-1580D-MOD series wye splice kits.
This combination provides a heat-shrinkable 15 kV system that accommodates “H-configuration”
connections for single-conductor power cables This kit will accom modate both crimped connectors
(copper conductor only) and soldered connectors.

These splices can be used for submersible or direct burial applications and have been tested to
meet the performance requirements of IEEE 404

HVSY Wye Splice Kit Options Paired with Appropriate HVSH-MOD in Order to make "H-Configuration" Rated for use at 15 kV

HVSY-1522S is supplied for a Main Poly Conductor Size ranging #2-4/0 with the Tap ranging the same size.The Insulation Diameter for the Main and Tap is a min. of 17 mm and a max. of 27 mm (A/E). The Max Connector Length is 75 mm (D). HVSY-1522S is to be paired with HVSH-1522-MOD to make an "H-configuration".

HVSY-1523S is supplied for a Main Poly Conductor Size ranging 250-750 with the Tap ranging #2-750.The Insulation Diameter for the Main has a min. of 24 mm and a max. of 37 mm (A). The Insulation Diameter for the Tap has a min. of 17 mm with a max. of 37 mm (E). The Max Connector Length is 

90 mm (D). HVSY-1523S is to be paired with HVSH-1523-MOD to make an "H-configuration".

HVSY-1582D is supplied for a PILC/poly Conductor Size with the Main and Tap ranging #2-4/0. The PILC/Poly Insulation Diameter for the Main and Tap have a Min.-Max. range of 17-27 mm (A/E). The Maximum Connector Length of 75 mm (D).HVSY-1582D is to be paired with HVSH-1582-MOD to make an "H-configuration".

HVSY-1583D is supplied for a PILC/poly Conductor Size with the Main ranging 250-750 and the tap ranging #2-750. The PILC/Poly Insulation Diameter for the Main has a Min.-Max. range of 24-37 mm (A) and 17-37 mm for the Tap (E). The Maximum Connector Length of 90 mm (D). HVSY-1583D is to be paired with HVSH-1583D-MOD to make an "H-configuration".

HVSY; Wye (Tap) Splice Kit

HVSY

Wye (Tap) Splices for 1/C Poly-Poy, PILC-PILC, and PILC-POLY Cable Rated for use at 15 kV

TE Connectivity’s Raychem Wye (Tap) splice kits may be used for submersible or direct burial
applications and have been tested to meet the performance requirements of IEEE-404. They include a
positive heat-activated sealant system that eliminates taping between main and tap cables.

• Designed to seal against moisture ingress by including a branch clip and the heavy-duty MBSM
  wraparound sleeve
• Internal moisture seals provide a redundant seal against water intrusion
• Splices accept a wide range of main and tap cable sizes
• Compact shape simplifies cable training
• Rated to IEEE 404

HVSY-1520S is for use on copper tape, wire shield, lead sheath, and UniShield cables HVSY-1580D
is for use as a wye splice where the main and/or tap cables may be paper-insulated, lead-covered
(PILC) cable; varnished cambric-insulated, or lead-covered (VCLC) cable.

Selection Information:

Common HVSY (15 kV Polymeric Wye) For use with Soldered Connectors:

HVSY-1522S is supplied for a Main Poly Conductor Size ranging #2-4/0 with the Tap ranging the same size.The Insulation Diameter for the Main and Tap is a min. of 17 mm and a max. of 27 mm (A/E). The Max Connector Length is 75 mm (D).

HVSY-1523S is supplied for a Main Poly Conductor Size ranging 250-750 with the Tap ranging #2-750.The Insulation Diameter for the Main has a min. of 24 mm and a max. of 37 mm (A). The Insulation Diameter for the Tap has a min. of 17 mm with a max. of 37 mm (E). The Max Connector Length is 

90 mm (D).

Common HVSY (15 kV PILC and PILC-Poly Wye)

HVSY-1582D is supplied for a PILC/poly Conductor Size with the Main and Tap ranging #2-4/0. The PILC/Poly Insulation Diameter for the Main and Tap have a Min.-Max. range of 17-27 mm (A/E). The Lead Sheath O.D. Max. is 30 mm with a Maximum Connector Length of 75 mm (D).

HVSY-1583D is supplied for a PILC/poly Conductor Size with the Main ranging 250-750 and the tap ranging #2-750. The PILC/Poly Insulation Diameter for the Main has a Min.-Max. range of 24-37 mm (A) and 17-37 mm for the Tap (E). The Lead Sheath O.D. Max. is 38 mm with a Maximum Connector Length of 90 mm (D).

3/C In-Line PILC Splices

HV-3-1590S/HVS-3-2590S

3/C In-Line Splices for PILC Cable (15-25 kV)

TE Connectivity Raychem 3/C in-line PILC splices provide a highly effective and easily installed oil
stop system, using standard heat-shrinkable components. The adhesive-lined conductive breakout
provides an oil- and pressure-resistant seal and grounds the conductive tubing to the lead sheath.
Oil barrier tubing locks the oil in the PILC cables, converting each conductor into the polymeric
equivalent.

Tested to the electrical and load cycling requirements of IEEE 404 For use on paper-insulated, leadcovered
(PILC) cable, or varnished cambric-insulated, lead covered (VCLC) cable.

Selection Information:

Size Options for HVS-3-1590 Rated for use at 15 kV

HVS-3-1591 is supplied for a PILC Conductor Size range of #4-4/0 with a PILC Insulation Diameter range of 15-25 mm (A). The Maximum Connector O.D. is 23 mm (C) and the Maximum Connector Length is 

89 mm (D).

HVS-3-1592 is supplied for a PILC Conductor Size range of 250-350 with a PILC Insulation Diameter range of 22-28 mm (A). The Maximum Connector O.D. is 29 mm (C) and the Maximum Connector Length is 89 mm (D).

HVS-3-1593 is supplied for a PILC Conductor Size range of 500-750 with a PILC Insulation Diameter range of 27-38 mm (A). The Maximum Connector O.D. is 41 mm (C) and the Maximum Connector Length is 127 mm (D).

HVS-3-1594 is supplied for a PILC Conductor Size range of 750-1000 with a PILC Insulation Diameter range of 29-44 mm (A). The Maximum Connector O.D. is 47 mm (C) and the Maximum Connector Length is 152 mm (D).

Size Options for HVS-3-1590S "Shorty"Rated for use at 15 kV

HVS-3-1591S is supplied for a PILC Conductor Size range of #2-350 with a PILC Insulation Diameter range of 17-25 mm (A). The Maximum Connector O.D. is 22 mm (C) and the Maximum Connector Length is 76 mm (D).

HVS-3-1592S is supplied for a PILC Conductor Size range of 4/0-600 with a PILC Insulation Diameter range of 22-32 mm (A). The Maximum Connector O.D. is 30 mm (C) and the Maximum Connector Length is 102 mm (D).

HVS-3-1593S is supplied for a PILC Conductor Size range of 500-1000 with a PILC Insulation Diameter range of 25-38 mm (A). The Maximum Connector O.D. is 38 mm (C) and the Maximum Connector Length is 127 mm (D).

Size Options for HVS-3-2590E Rated for use at 25 kV

HVS-3-2591E is supplied for a PILC Conductor Size range of #1-350 with a PILC Insulation Diameter range of 22-29 mm (A). The Maximum Connector O.D. is 29 mm (C) and the Maximum Connector Length is 102 mm (D).

HVS-3-2592E is supplied for a PILC Conductor Size range of 350-750 with a PILC Insulation Diameter range of 28-32 mm (A). The Maximum Connector O.D. is 36 mm (C) and the Maximum Connector Length is 25 mm (D).

HVS Metal Laminated Wraparound Rejacketing Sleeve (25-35 kV)

HVS Metal Laminated Wraparound Rejacketing Sleeve

Splice Kits for 1/C LC and Flat Strap Shield Cable (25-35 kV)

The Raychem HVS kits feature a metal laminated wraparound rejacketing sleeve that reduces
moisture-vapor transmission. This tough sleeve also protects the splice from coincidental abrasion,
back fill, and handling damage.

Ground connections are made using stainless steel clamps and tinned copper braid. The ground
connections have been tested to multiple reclosed faults in excess of 13-kA rms without damage.

• Designed to withstand fault current duty of 10-kA rms for 10 cycles
• Rated to IEEE 404

Common HVS Options:

Rated for use at 25 kV

HVS-2531-LC is supplied for a Conductor Size ranging #1-250 and has a Min.-Max Insulation Diameter of

16-24 mm (A). The Maximum Jacket O.D. is 39 mm (B) with a Maximum Connector O.D. of 28 mm (C) and Maximum Connector Length of 102 mm (D).

HVS-2532-LC is supplied for a Conductor Size ranging 350-500 and has a Min.-Max Insulation Diameter of 30-38 mm (A). The Maximum Jacket O.D. is 50 mm (B) with a Maximum Connector O.D. of 

34 mm (C) and Maximum Connector Length of 152 mm (D).

HVS-2533-LC is supplied for a Conductor Size ranging 7501000 and has a Min.-Max Insulation Diameter of 38-46 mm (A). The Maximum Jacket O.D. is 61 mm (B) with a Maximum Connector O.D. of 

47 mm (C) and Maximum Connector Length of 203 mm (D).

Rated for use at 35 kV

HVS-3531-LC is supplied for a Conductor Size ranging 1/0-3/0 and has a Min.-Max Insulation Diameter of

29-34 mm (A). The Maximum Jacket O.D. is 39 mm (B) with a Maximum Connector O.D. of 25 mm (C) and Maximum Connector Length of 102 mm (D).

HVS-3532-LC is supplied for a Conductor Size ranging 4/0-500 and has a Min.-Max Insulation Diameter of 33-43 mm (A). The Maximum Jacket O.D. is 53 mm (B) with a Maximum Connector O.D. of 

41 mm (C) and Maximum Connector Length of 140 mm (D).

HVS-3533-LC is supplied for a Conductor Size ranging 750-1000 and has a Min.-Max Insulation Diameter of 42-55 mm (A). The Maximum Jacket O.D. is 71 mm (B) with a Maximum Connector O.D. of 

47 mm (C) and Maximum Connector Length of 203 mm (D).

HVSA-3 Conductor Cable Splice Kit

HVSA-3

In-Line Splices for 3/C Armor Cable (5-15 kV)

TE Connectivity’s Raychem three conductor cable splice kits are designed to rebuild all layers of the
cable. These kits meet the same performance criteria as our single conductor splice kits

• Rated to IEEE 404.
• For use on copper tape, wire shield, lead sheath, and UniShield cables.

Common HVSA-3 Ordering Options for 3 Conductor Cable Splice

Rated for use at 5/8 kV

HVSA-3-821S is supplied for a 5 kV Conductor Size range of #6-2/0 and an 8 kV Conductor Size Range of #6-#2. It has a Min.-Max Insulation Diameter of 9-17 mm (A) with a Minimum Jacket O.D.of 

23 mm (B). The Maximum Connector O.D. is 13 mm (C) and the Maximum Connector Length is 

76 mm (D).

HVSA-3-822S is supplied for a 5 kV Conductor Size range of 3/0-300 and an 8 kV Conductor Size Range of #1-4/0. It has a Min.-Max Insulation Diameter of 14-23 mm (A) with a Minimum Jacket O.D.of 

33 mm (B). The Maximum Connector O.D. is 19 mm (C) and the Maximum Connector Length is 

108 mm (D).

HVSA-3-823S is supplied for a 5 kV Conductor Size range of 350-750 and an 8 kV Conductor Size Range of 250-350. It has a Min.-Max Insulation Diameter of 20-30 mm (A) with a Minimum Jacket O.D.of 

39 mm (B). The Maximum Connector O.D. is 28 mm (C) and the Maximum Connector Length is 

152 mm (D).

HVSA-3-824S is supplied for a 5 kV Conductor Size range of 1000-1500 and an 8 kV Conductor Size Range of 500-750. It has a Min.-Max Insulation Diameter of 25-41 mm (A) with a Minimum Jacket O.D.of 

39 mm (B). The Maximum Connector O.D. is 37 mm (C) and the Maximum Connector Length is 

203 mm (D).

HVSA-3-825S is supplied for a 8 kV Conductor Size range of 1750-1000 . It has a Min.-Max Insulation Diameter of 33-57 mm (A) with a Minimum Jacket O.D.of 61 mm (B). The Maximum Connector O.D. is 47 mm (C) and the Maximum Connector Length is 203 mm (D). 

Rated for use at 15 kV

HVSA-3-1521S is supplied for a 15 kV Conductor Size range of #2-4/0. It has a Min.-Max Insulation Diameter of 17-27 mm (A) with a Minimum Jacket O.D.of 39 mm (B). The Maximum Connector O.D. is 23 mm (C) and the Maximum Connector Length is 108 mm (D).

HVSA-3-1522S is supplied for a 15 kV Conductor Size range of 250-350. It has a Min.-Max Insulation Diameter of 23-33 mm (A) with a Minimum Jacket O.D.of 61 mm (B). The Maximum Connector O.D. is 29 mm (C) and the Maximum Connector Length is 140 mm (D).

HVSA-3-1523S is supplied for a 15 kV Conductor Size range of 500-750. It has a Min.-Max Insulation Diameter of 28-41 mm (A) with a Minimum Jacket O.D.of 61 mm (B). The Maximum Connector O.D. is 41 mm (C) and the Maximum Connector Length is 203 mm (D). 

HVSA-3-1524S is supplied for a 15 kV Conductor Size range of 750-1000. It has a Min.-Max Insulation Diameter of 32-46 mm (A) with a Minimum Jacket O.D.of 61 mm (B). The Maximum Connector O.D. is 47 mm (C) and the Maximum Connector Length is 203 mm (D).

HVS Wraparound Rejacketing Sleeve (15 kV)

HVS Wraparound Rejacketing Sleeve

1/C LC Shielded and Flat Strap Cables

TE Connectivity’s Raychem Rayfit HVS kits feature a metal laminated wraparound rejacketing
sleeve that reduces moisture-vapor transmission. This tough sleeve also protects the splice from
coincidental abrasion, back fill and handling damage.

Ground connections are made using heavy duty stainless steel spring clamps and tinned copper
braid. The ground connections have been tested to multiple reclosed faults in excess of 13-kA rms
without damage.

• Designed to withstand fault current duty of 10-kA rms for 100 cycles
• Rated to IEEE 404
• For use on LC shield cable

Standard HVS-C-1530S Options without Connector

 HVS-C-1531S is supplied for a Conductor Size ranging #2-2/0 and has a Min.-Max Insulation Diameter of 17-24 mm (A). The Maximum Jacket O.D. is 30 mm (B) with a Maximum Connector O.D. of 20 mm (C) and Maximum Connector Length of 100 mm (D).

 HVS-C-1532S is supplied for a Conductor Size ranging 3/0-400 and has a Min.-Max Insulation Diameter of 23-33 mm (A). The Maximum Jacket O.D. is 42 mm (B) with a Maximum Connector O.D. of 30 mm (C) and Maximum Connector Length of 125 mm (D).

HVS-C-1533S is supplied for a Conductor Size ranging 500-750 and has a Min.-Max Insulation Diameter of 28-47 mm (A). The Maximum Jacket O.D. is 48 mm (B) with a Maximum Connector O.D. of 

44 mm (C) and Maximum Connector Length of 150 mm (D).

HVS-C-1534S is supplied for a Conductor Size ranging 750-1000 and has a Min.-Max Insulation Diameter of 33-48 mm (A). The Maximum Jacket O.D. is 58 mm (B) with a Maximum Connector O.D. of 

47 mm (C) and Maximum Connector Length of 200 mm (D).

 Standard HVS-C-1530S Options with Copper Mechanical ShearBolt Connector

HVS-C-1532S-M1 is supplied for a Conductor Size ranging 3/0-400 and has a Min.-Max Insulation Diameter of 23-33 mm (A). The Maximum Jacket O.D. is 30 mm (B) with a Maximum Connector O.D. of 30 mm (C) and Maximum Connector Length of 100 mm (D).

HVS-C-1533S-M2 is supplied for a Conductor Size ranging 500-750 and has a Min.-Max Insulation Diameter of 28-47 mm (A). The Maximum Jacket O.D. is 47 mm (B) with a Maximum Connector O.D. of 37 mm (C) and Maximum Connector Length of 125 mm (D).

 Standard HVS-C-1530S Options with Aluminum Mechanical ShearBolt Connector

HVS-C-1532S-M4 is supplied for a Conductor Size ranging #2-2/0 and has a Min.-Max Insulation Diameter of 17-24 mm (A). The Maximum Jacket O.D. is 30 mm (B) with a Maximum Connector O.D. of 24 mm (C) and Maximum Connector Length of 65 mm (D).

HVS-C-1532S-M5 is supplied for a Conductor Size ranging 2/0-350 and has a Min.-Max Insulation Diameter of 20-30 mm (A). The Maximum Jacket O.D. is 42 mm (B) with a Maximum Connector O.D. of 30 mm (C) and Maximum Connector Length of 100 mm (D).

HVS-C-1533S-M6 is supplied for a Conductor Size ranging 350-500 and has a Min.-Max Insulation Diameter of 26-34 mm (A). The Maximum Jacket O.D. is 45 mm (B) with a Maximum Connector O.D. of 34 mm (C) and Maximum Connector Length of 125 mm (D).

HVS-C-1534S-M8 is supplied for a Conductor Size ranging 500-750 and has a Min.-Max Insulation Diameter of 29-39 mm (A). The Maximum Jacket O.D. is 48 mm (B) with a Maximum Connector O.D. of 40 mm (C) and Maximum Connector Length of 150 mm (D).

HVS-C-1534S-M9 is supplied for a Conductor Size ranging 750-1000 and has a Min.-Max Insulation Diameter of 34-43 mm (A). The Maximum Jacket O.D. is 58 mm (B) with a Maximum Connector O.D. of 43 mm (C) and Maximum Connector Length of 200 mm (D).

HVS-C-1520S Heat Shrink Shielded Power Cable Splices

HVS-C-1520S

In-Line Splice for 1/C Shielded Cable (15 kV)

TE Connectivity’s Raychem heat-shrink shielded power cable splices feature a triple extrusion tube
which provides increased recovery forces, reduced shrinking time and improved profile conformity.

• Reduced shrink time
• Improved heat transfer
• Significantly increased recovery forces
• Reduced overall diameters and length
• Optional copper ShearBolt connector available

HVS-C-1520S Splice for Compression Connector (connector not included)

HVC-C-1521S is supplied for a Conductor Size ranging #2-2/0. The Min.-Max. Insulation Diameter is 17-24 mm (A) and has a Maximum Jacket O.D. of 30 mm (B). The Maximum Connector O.D. is
20 mm (C) with a Maximum Connector Length of 100 mm (D).

HVC-C-1522S is supplied for a Conductor Size ranging 3/0-400. The Min.-Max. Insulation Diameter is 23-33 mm (A) and has a Maximum Jacket O.D. of 42 mm (B). The Maximum Connector O.D. is
30 mm (C) with a Maximum Connector Length of 125 mm (D).

HVC-C-1523S is supplied for a Conductor Size ranging 500-750. The Min.-Max. Insulation Diameter is 28-47 mm (A) and has a Maximum Jacket O.D. of 48 mm (B). The Maximum Connector O.D. is
44 mm (C) with a Maximum Connector Length of 150 mm (D).

HVC-C-1524S is supplied for a Conductor Size ranging 750-1000. The Min.-Max. Insulation Diameter is 33-48 mm (A) and has a Maximum Jacket O.D. of 58 mm (B). The Maximum Connector O.D. is
47 mm (C) with a Maximum Connector Length of 200 mm (D).

HVS-C-1520S with Copper ShearBolt (connector included)

HVS-C-1522S-M1 is supplied for a Conductor Size ranging 3/0-400. The Min.-Max. Insulation Diameter is 23-33 mm (A) and has a Maximum Jacket O.D. of 30 mm (B). The Maximum Connector O.D. is
30 mm (C) with a Maximum Connector Length of 100 mm (D).

HVS-C-1523S-M2 is supplied for a Conductor Size ranging 500-750. The Min.-Max. Insulation Diameter is 28-47 mm (A) and has a Maximum Jacket O.D. of 47 mm (B). The Maximum Connector O.D. is
37 mm (C) with a Maximum Connector Length of 125 mm (D).

HVS-C-RJ In-Line Heat Shrinkable Repair Splices

HVS-C-RJ

In-Line Heat Shrinkable Repair Splices

TE Connectivity’s Raychem introduces a new 15 kV and 25 kV repair splice, for use with either
Copper Tape Shield or Jacketed Concentric Neutral cables.

This series of splices utilizes the new triple-extrusion Rayfit splice sleeve which provides high
recovery forces resulting in superior interfacial pressure, reduced shrink and installation time, and a
slimmer space-saving profile.

• One kit replaces two conventional splices for most repairs
• Splice includes extra long tin plated aluminum shearbolt connector
• Each kit contains all of the components required for the complete joint assembly
• All HVS joints have been qualified to the latest version of IEEE-404

 HVS-C-RJ For Jacketed Concentric Neutral and Unjacketed Concentric Neutral Cables (-10 Series):

Rated for use at 15 kV

HVS-C-1512S-RJ-M4 is supplied for a Conductor Size range of #2-2/0 with a Maximum Jacket O.D. of 30 mm. The Min.-Max. Insulation Diameter is 17-24 mm including a Connector length of 440 mm and a Connector Diameter of 24 mm. 

HVS-C-1512S-RJ-M5 is supplied for a Conductor Size range of 2/0-350  with a Maximum Jacket O.D. of 42 mm. The Min.-Max. Insulation Diameter is 20-30 mm including a Connector length of 440 mm and a Connector Diameter of 33 mm.

HVS-C-1513S-RJ-M7 is supplied for a Conductor Size range of 350-500 with a Maximum Jacket O.D. of 45 mm. The Min.-Max. Insulation Diameter is 26-34 mm including a Connector length of 440 mm and a Connector Diameter of 37 mm.

HVS-C-1514S-RJ-M8 is supplied for a Conductor Size range of 500-750 with a Maximum Jacket O.D. of 48 mm. The Min.-Max. Insulation Diameter is 29-39 mm including a Connector length of 440 mm and a Connector Diameter of 42 mm.

HVS-C-1514S-RJ-M9 is supplied for a Conductor Size range of 750-1000 with a Maximum Jacket O.D. of 58 mm. The Min.-Max. Insulation Diameter is 34-43 mm including a Connector length of 440 mm and a Connector Diameter of 46 mm. 

Rated for use at 25 kV

HVS-C-2511S-RJ-M4 is supplied for a Conductor Size range of #2-3/0 with a Maximum Jacket O.D. of 42 mm. The Min.-Max. Insulation Diameter is 19-28 mm including a Connector length of 440 mm and a Connector Diameter of 24 mm.

HVS-C-2512S-RJ-M5 is supplied for a Conductor Size range of 4/0-350  with a Maximum Jacket O.D. of 55 mm. The Min.-Max. Insulation Diameter is 26-38 mm including a Connector length of 440 mm and a Connector Diameter of 33 mm.

HVS-C-2513S-RJ-M8 is supplied for a Conductor Size range of 500-750 with a Maximum Jacket O.D. of 60 mm. The Min.-Max. Insulation Diameter is 34-43 mm including a Connector length of 440 mm and a Connector Diameter of 42 mm.

HVS-C-2514S-RJ-M9 is supplied for a Conductor Size of 1000 with a Maximum Jacket O.D. of 65 mm. The Min.-Max. Insulation Diameter is 43-49 mm including a Connector length of 440 mm and a Connector Diameter of 46 mm. 

HVS-C-RJ For Copper Tape Shield, Wire Shield, UniShield and Lead Sheath Cables (-20 Series)

Rated for use at 15 kV

HVS-C-1522S-RJ-M4 is supplied for a Conductor Size range of #2-2/0 with a Maximum Jacket O.D. of 30 mm. The Min.-Max. Insulation Diameter is 17-24 mm including a Connector length of 440 mm and a Connector Diameter of 24 mm.

HVS-C-1522S-RJ-M5 is supplied for a Conductor Size range of 2/0-350  with a Maximum Jacket O.D. of 42 mm. The Min.-Max. Insulation Diameter is 20-30 mm including a Connector length of 440 mm and a Connector Diameter of 33 mm.

HVS-C-1523S-RJ-M7 is supplied for a Conductor Size range of 350-500 with a Maximum Jacket O.D. of 45 mm. The Min.-Max. Insulation Diameter is 26-34 mm including a Connector length of 440 mm and a Connector Diameter of 37 mm.

HVS-C-1524S-RJ-M8 is supplied for a Conductor Size range of 500-750 with a Maximum Jacket O.D. of 48 mm. The Min.-Max. Insulation Diameter is 29-39 mm including a Connector length of 440 mm and a Connector Diameter of 42 mm. 

HVS-C-1524S-RJ-M9 is supplied for a Conductor Size range of 750-1000 with a Maximum Jacket O.D. of 58 mm. The Min.-Max. Insulation Diameter is 34-43 mm including a Connector length of 440 mm and a Connector Diameter of 46 mm.  

Rated for use at 15 kV

HVS-C-2521S-RJ-M4 is supplied for a Conductor Size range of #2-3/0 with a Maximum Jacket O.D. of 42 mm. The Min.-Max. Insulation Diameter is 19-28 mm including a Connector length of 440 mm and a Connector Diameter of 24 mm.

HVS-C-2522S-RJ-M5 is supplied for a Conductor Size range of 4/0-350  with a Maximum Jacket O.D. of 55 mm. The Min.-Max. Insulation Diameter is 26-38 mm including a Connector length of 440 mm and a Connector Diameter of 33 mm.

HVS-C-2523S-RJ-M8 is supplied for a Conductor Size range of 500-750 with a Maximum Jacket O.D. of 60 mm. The Min.-Max. Insulation Diameter is 34-43 mm including a Connector length of 440 mm and a Connector Diameter of 42 mm. 

HVS-C-2524S-RJ-M9 is supplied for a Conductor Size of 1000 with a Maximum Jacket O.D. of 65 mm. The Min.-Max. Insulation Diameter is 43-49 mm including a Connector length of 440 mm and a Connector Diameter of 46 mm. 

Cold-Applied Elbow Seal CES

 

Cold-Applied Elbow Seal CES

600 Amp (15-35 kV) class for 1/C Jacketed Cables

TE Connectivity’s Raychem CES Cold-Applied Elbow Sealing Kit is used for sealing power cables
where elbows or other cable accessories are installed. The CES is applied in 15-35 kV, 600A
applications. It protects underground cable from moisture and airborne contaminants, and is suitable
for both direct burial and submersible applications.
 

The kit consists of a factory-expanded tubular EPDM rubber sleeve on a spiral holdout, along with
strips of mastic which are used to help create the seal.
 

Designed for easy field installation After applying the mastic and cable accessory, the spiral
holdout is simply pulled clear. The jacket will compress and, in combination with the mastic, form an
environmental seal.

• Highly elastic EPDM formulation enables wide cable application ranges. Just three products are
  able to cover the most common range of cable, 15 kV #2-35 kV 1250 kcmil
• An ergonomically designed spiral holdout provides a smooth installation with low release forces
• No open flame or heat source is required for installation
• Meets IEEE 404 jacket sealing requirements
• Thick walled tube resists puncture and damage
• Resistant to fungus, acids, and alkalies

Standard CES Cold-Applied Elbow Sealing Kit Options:

ELB-600-CES-1 has an Expanded Tube Length of 127 mm and a Relaxed Tube Length of 150 mm. The Expanded Tube Diameter is 57 mm while the Inner Diameter of the Holdout is 53 mm. ELB-600-CES-1 is supplied for a Cable Size range of 2-4/0 AWG at a 15 kV Class, 2-2/0 AWG at a 25 kV Class, and 

1/0 AWG at Class 35 kV. The Minimum Diameter of the Seal is 24 mm.

ELB-600-CES-2 has an Expanded Tube Length of 171 mm and a Relaxed Tube Length of 200 mm. The Expanded Tube Diameter is 75 mm while the Inner Diameter of the Holdout is 70 mm. ELB-600-CES-2 is supplied for a Cable Size range of 2/0-1000 kcmil at a 15 kV Class, 1/0 AWG-750 kcmil at a 25 kV Class, and 1/0 AWG-500 kcmil at Class 35 kV. The Minimum Diameter of the Seal is 33 mm.

ELB-600-CES-3 has an Expanded Tube Length of 190 mm and a Relaxed Tube Length of 225 mm. The Expanded Tube Diameter is 105 mm while the Inner Diameter of the Holdout is 98 mm. ELB-600-CES-3 is supplied for a Cable Size range of 750-1500 kcmil at a 15 kV Class, 600-1250 kcmil at a 25 kV Class, and 350-1250 kcmil at Class 35 kV. The Minimum Diameter of the Seal is 41 mm.

T-Body Elbow Arrester

ELB-35-600 Arrester

600 A 35 kV T-Body Elbow Arrester

The Raychem ELB-35-600-ARSTR elbow arresters are designed to protect underground cables and high-voltage apparatus from voltage surges due to lightning and switching transients. They are fully submersible and meet the performance requirements of IEEE C62 11 and IEEE standard 386.

The 600A interface elbow arrester eliminates the need for bushing extenders, reducing tap
plugs, and 200A load break interface arresters and installs in the same manner as a standard
35 kV 600 A elbow. The design incorporates an epoxy fiber module which integrates all MOV
components in a single unit.

• The 600A interface bolts directly to a bushing, saving space and eliminating the need for adaptors.
• All MOV elements and end fittings are integrated in a single piece There are no glued interfaces The
  design is void and gap free ensuring peak performance under the harshest conditions.
• Tested in accordance with the dead front arrester failure mode test, which has proven TE’s elbow
  arrester to have safe and predictable failure characteristics.
• Large diameter MOV elements provide high energy handling capability.

ELB-35-600-ARSTR Kit Includes:

• Elbow Arrester
• Insulating Plug (AI)
• Stud (AI)
• 36" tinned Cu Ground Lead
• Silicone Lubricant
• Installation Instruction

Standard Options for T-Body Elbow Arrester Rated for use at 35 kV:

ELB-35-600 ARSTR-27 has a Duty Cycle Rating of 27 kV/rms with a Maximum Continuous Operating Voltage of 22 kVrms

ELB-35-600 ARSTR-30 has a Duty Cycle Rating of 30 kV/rms with a Maximum Continuous Operating Voltage of 24.4 kVrms

ELB-35-600 ARSTR-33 has a Duty Cycle Rating of 33 kV/rms with a Maximum Continuous Operating Voltage of 26.8 kVrms

ELB-35-600 ARSTR-36 has a Duty Cycle Rating of 36 kV/rms with a Maximum Continuous Operating Voltage of 29 kVrms

Performance Characteristics:

High Current Short Duration... 65kA, 4 x 10μsec
Low Current Long Duration... 75A, 2000μsec
Duty Cycle... 5kA, 8 x 20μsec

Elbow Modular Splicing System

ELB-15/28-600 Elbow Modular Splicing Systems

600 Amp (15-35 kV) Class for Deadbreak T-body Elbow Connector

TE’s Raychem Elbow Modular Splicing System offers separable solutions to fit a variety of needs
which include: splicing, connecting to apparatus, dead-ending, and the ability to easily reconfigure
circuits. At 15-35 kV 600 Amp, the following options are available: 2-way, 3-way, 4-way, or dead-end
connections.

These kits use TE Connectivity’s standard T-bodies, connecting plugs, insulating plugs, and
conductive caps. They are fully shielded and fully submersible and meet the requirements of IEEE
Standard 386. They are interchangeable with other manufacturers’ products that conform with this
industry standard.

• Peroxide cured EPDM rubber ensures low tension set and high dielectric strength
• 100% factory production tested for partial discharge and AC Hipot per IEEE 386
• Fits 15-35 kV cables up to 1250 kcmil
• Both compression lugs and range taking shearbolt connectors are available, along with the
  required cable adapter (sold separately)
• Designed for use on extruded (XLPE or EPR) solid dielectric cable

Note: 600 version is without testpoint and 610 version is with test point.

Modular Elbow Splice kits do not include connectors or cable adapters.

Approximate Width of Splicing System Rated for use at 15/28 kV

Deadend (One Way) Assembly has an approximate width of 256 mm.

 Two Way Assembly has an approximate width of 483 mm.

 Three Way Assembly has an approximate width of 709 mm.

Four Way Assembly has an approximate width of 935 mm.

Approximate Width of Splicing System Rated for use at 35 kV

Deadend (One Way) Assembly has an approximate width of 307 mm.

 Two Way Assembly has an approximate width of 584 mm.

 Three Way Assembly has an approximate width of 861 mm.

Four Way Assembly has an approximate width of 1138 mm.

Deadbreak Junctions

Deadbreak Junctions

600/900 Amp 15/28 -35 kV Class

The Raychem 600A/900A deadbreak junction is available in both 15/28 kV and 35 kV Class
versions. Deadbreak junctions are used with 600/900A elbows and accessories for connecting,
establishing loops, tapping, and facilitating apparatus change out. They are commonly used in padmounted
apparatus, sectionalizing cabinets, and underground vaults, where there is a critical useof space, flexibility, and operability.

The junction provides two, three, or four deadbreak interfaces bused together and encapsulated
in a molded, peroxide-cured EPDM insulated rubber body, with an EPDM peroxide-cured semiconductive
outer shield. Optional stationary or adjustable mounting brackets are available, assembled with the junctions

themselves. 900A ratings are achieved by ordering the copper version, but require copper cable and other copper constructed components A fully shielded, submersible connection is offered, with conformance to IEEE Standard 386. These deadbreak junctions are therefore interchangeable with other manufacturers’ products that also comply with this standard.

• Available in 2, 3, 4 point configurations
• Deadfront, 15/28 kV or 35 kV, 600 or 900A Ratings
• EPDM molded rubber construction
• Optional corrosion resistant stainless steel (adjustable or stationary) mounting brackets for direct
  wall mounting
• Maintenance free, fully shielded, submersible
• Applications include padmount, indoor/outdoor vault, subsurface
• Conforms to ANSI/IEEE Standard 386
• Heavy duty U-straps provide secure mounting for junctions

15/28 kV Deadbreak Junction Ratings

Voltage Class...15/28 kV

Max. Rating Phase-to-Ground... 16.2 kV

Max Rating Phase-to Phase... 28 kV

AC 1 minute withstand... 45 kV

DC 15 minute withstand... 88 kV

BIL and full wave crest... 140 kV

Minimum Corona Level... 21.5 kV (3pC)

Continuous... 600/900A rms

24 Hour Overload:... 1,000A rms

35 kV Deadbreak Junction Ratings

Voltage Class...35 kV

Max. Rating Phase-to-Ground... 21.1 kV

Max Rating Phase-to Phase... 36.6 kV

AC 1 minute withstand... 50 kV

DC 15 minute withstand... 103 kV

BIL and full wave crest... 150 kV

Minimum Corona Level... 26 kV (3pC)

Continuous... 600/900A rms

24 Hour Overload:... 1,000A rms

Selection Information:

 Common Junction Sizes with U-Strap Rated for use at 15/28 kV

ELB-15/28-600-J2-AL is supplied with a current rating of 600A with a 2 point configuration and made of Aluminum material.

ELB-15/28-600-J3-AL is supplied with a current rating of 600A with a 3 point configuration and made of Aluminum material.

ELB-15/28-600-J4-AL is supplied with a current rating of 600A with a 4 point configuration and made of Aluminum material.

ELB-15/28-900-J2-CU is supplied with a current rating of 600/900A with a 2 point configuration and made of Copper material.

ELB-15/28-900-J3-CU is supplied with a current rating of 600/900A with a 3 point configuration and made of Copper material. 

ELB-15/28-900-J4-CU is supplied with a current rating of 600/900A with a 4 point configuration and made of Copper material. 

  

 Common Junction Sizes with U-Strap Rated for use at 35 kV

ELB-35-600-J2-AL is supplied with a current rating of 600A with a 2 point configuration and made of Aluminum material.

ELB-35-600-J3-AL is supplied with a current rating of 600A with a 3 point configuration and made of Aluminum material.

ELB-35-600-J4-AL is supplied with a current rating of 600A with a 4 point configuration and made of Aluminum material.

ELB-35-900-J2-CU is supplied with a current rating of 600/900A with a 2 point configuration and made of Copper material.

ELB-35-900-J3-CU is supplied with a current rating of 600/900A with a 3 point configuration and made of Copper material. 

ELB-35-900-J4-CU is supplied with a current rating of 600/900A with a 4 point configuration and made of Copper material. 

 Common Junction Sizes with  Stationary Bracket included Rated for use at 15/28 kV

ELB-15/28-600-J2-AL-STD is supplied with a current rating of 600A with a 2 point configuration and made of Aluminum material.

ELB-15/28-600-J3-AL-STD is supplied with a current rating of 600A with a 3 point configuration and made of Aluminum material.

ELB-15/28-600-J4-AL-STD is supplied with a current rating of 600A with a 4 point configuration and made of Aluminum material.

ELB-15/28-900-J2-CU-STD is supplied with a current rating of 600/900A with a 2 point configuration and made of Copper material.

ELB-15/28-900-J3-CU-STD is supplied with a current rating of 600/900A with a 3 point configuration and made of Copper material. 

ELB-15/28-900-J4-CU-STD is supplied with a current rating of 600/900A with a 4 point configuration and made of Copper material. 

 

 Common Junction Sizes with  Stationary Bracket included Rated for use at 35 kV

ELB-35-600-J2-AL-STD is supplied with a current rating of 600A with a 2 point configuration and made of Aluminum material.

ELB-35-600-J3-AL-STD is supplied with a current rating of 600A with a 3 point configuration and made of Aluminum material.

ELB-35-600-J4-AL-STD is supplied with a current rating of 600A with a 4 point configuration and made of Aluminum material.

ELB-35-900-J2-CU-STD is supplied with a current rating of 600/900A with a 2 point configuration and made of Copper material.

ELB-35-900-J3-CU-STD is supplied with a current rating of 600/900A with a 3 point configuration and made of Copper material. 

ELB-35-900-J4-CU-STD is supplied with a current rating of 600/900A with a 4 point configuration and made of Copper material. 

 Common Junction Sizes with  Adjustable Bracket included Rated for use at 15/28 kV 

ELB-15/28-600-J2-AL-ADJ is supplied with a current rating of 600A with a 2 point configuration and made of Aluminum material.

ELB-15/28-600-J3-AL-ADJ is supplied with a current rating of 600A with a 3 point configuration and made of Aluminum material.

ELB-15/28-600-J4-AL-ADJ is supplied with a current rating of 600A with a 4 point configuration and made of Aluminum material.

ELB-15/28-900-J2-CU-ADJ is supplied with a current rating of 600/900A with a 2 point configuration and made of Copper material.

ELB-15/28-900-J3-CU-ADJ is supplied with a current rating of 600/900A with a 3 point configuration and made of Copper material. 

ELB-15/28-900-J4-CU-ADJ is supplied with a current rating of 600/900A with a 4 point configuration and made of Copper material.

 Common Junction Sizes with  Adjustable Bracket included Rated for use at 35 kV 

ELB-35-600-J2-AL-ADJ is supplied with a current rating of 600A with a 2 point configuration and made of Aluminum material.

ELB-35-600-J3-AL-ADJ is supplied with a current rating of 600A with a 3 point configuration and made of Aluminum material.

ELB-35-600-J4-AL-ADJ is supplied with a current rating of 600A with a 4 point configuration and made of Aluminum material.

ELB-35-900-J2-CU-ADJ is supplied with a current rating of 600/900A with a 2 point configuration and made of Copper material.

ELB-35-900-J3-CU-ADJ is supplied with a current rating of 600/900A with a 3 point configuration and made of Copper material. 

ELB-35-900-J4-CU-ADJ is supplied with a current rating of 600/900A with a 4 point configuration and made of Copper material.